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Restoration Provides Watertight Protection at Food Processing Facility

The need for a watertight roof at food processing facilities is excruciatingly critical. Even the smallest leak could cause contamination and halt production, impacting the company’s numerous customers and resulting in revenue loss. That’s why Ben McCafferty, vice president of operations at 3 Fish, Inc. - a premium seafood processing facility in Gastonia, N.C. - didn’t waste any time when he noticed some early signs of deterioration on the facility’s original metal roof. McCafferty put his maintenance team in contact with their local Garland rep, Casey Brandemuehl, to discuss the best course of action. Brandemuehl inspected the aging metal roof and found early signs of rust, fasteners backing out, and small field penetrations caused by foot traffic and trade work. Based on the inspection, Brandemuehl presented McCafferty and his maintenance team with options for repair, restoration, and replacement. “The company wanted a solution that would provide long-term watertight protection, and that met their budgetary requirements and didn’t interrupt their operations,” Brandemuehl explained. “In the end, restoring the roof was the right choice.”

  • Location: Gastonia, NC
  • Garland Territory Manager: Casey Brandemuehl
  • Contractor: Custom Coatings, Inc.
3 Fish - Food processing Plant final
3 Fish - Food processing Plant seams fasteners reinforced

Solution

The roof was cleaned and power washed. Rusted metal panels were treated with Rust-Go® Primer to increase adhesion of the restoration coating. Loose fasteners were replaced with larger neoprene washers, and five inactive penetrations were removed from the roof and covered. Seams were then reinforced with UniBond STTM self-priming tape and coated with a solvent-based liquid rubber coating for extra protection. Flashings, penetrations, and fasteners were also pre-coated.

3 Fish - Food processing Plant 50/50 white topcoat

The 10,000-square-foot section was then coated with Garland’s CPRTM White Coating, which includes a base and topcoat. The CPR system is a highly reflective, liquid rubber restoration system that provides excellent protection against UV and deterioration. It adheres strongly to aged metal roofs to bridge hairline cracks and remains elastic regardless of the temperature, meaning it will expand and contract with the movement of the structure. The restoration system was spray applied by Custom Coatings, Inc. of Hickory, N.C.

3 Fish - Food processing Plant final 2

“The roof looks great and is leak free. What I liked most was Garland’s value-added services and Casey’s communication before, during, and upon project completion,” McCafferty explained. “Casey provided quality assurance throughout the installation and sent detailed progress reports with pictures and diagrams that clearly walked me through the stages of installation. I trusted Casey throughout the process and didn’t have to get on the roof myself; the progress reports did that for me.”

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